4 July, 2025

Mastercam announces the release of Mastercam 2026, introducing several productivity enhancements along with advanced machining capabilities and AI-enabled CAM intelligence.

Mastercam 2026 Revolutionizes Machining with AI and Enhanced Productivity Tools

TOLLAND, Conn., July 1, 2025 — Mastercam, the leading provider of CAD/CAM software, has unveiled its latest version, Mastercam 2026, promising significant advancements in machining performance through enhanced productivity tools and AI-enabled CAM intelligence. This release is set to transform the manufacturing landscape by increasing workflow efficiency, reducing programming time, and alleviating shop floor bottlenecks.

Built on extensive customer feedback and industry research, Mastercam 2026 aims to streamline the programming workflow and provide more precise control over complex machining operations. The software’s new features are designed to address common challenges faced by manufacturers, offering solutions that enhance both efficiency and precision.

Boosting Productivity with Advanced Workflow Tools

A standout feature of Mastercam 2026 is its redesigned Solid Hole Functionality, which offers improved control over hole creation in solid models. This new three-panel interface—comprising geometry selection, hole style, and advanced options—enables programmers to design complex hole features with greater precision and ease. This innovation is expected to significantly reduce programming time for parts with multiple hole types and configurations.

“Our customers have been asking for more intuitive and powerful hole creation tools for years,” said Nand Shivkumar, Chief Innovation Officer at Mastercam. “The new Solid Hole Functionality doesn’t just save time—it gives programmers the precision and flexibility they need to handle the most complex geometries with confidence.”

Recognizing that tool management often creates programming bottlenecks, Mastercam 2026 introduces comprehensive improvements to tool handling and organization. The redesigned Mill Tool Holder Designer provides intuitive visual feedback and streamlined tool assembly workflows, while the Lathe Generic Tool Catalog Support enables rapid tool creation and standardization across multiple machines.

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Innovative Management Features

  • New Planes Manager: Features a powerful tree structure with drag-and-drop organization, group creation capabilities, and advanced search and filtering functions, enabling programmers to manage complex part setups more efficiently.
  • Enhanced Levels Manager: The new tree-structured interface provides improved customization options and workflow efficiency, allowing users to organize and manage part modeling, work holding, and toolpath creation entities with greater flexibility.
  • Safety Zone Motion Priority: Intelligent path optimization can now be accomplished through three new prioritization options, which reduce air cutting time and improve overall machining efficiency.

Precision and Control in Complex Machining

Mastercam 2026 introduces several machining enhancements that enable complex machining with a high degree of precision and control. Among these is the OptiRough Critical Depths feature, which allows for efficient machining of flat areas within complex geometries, reducing cycle times while maintaining surface finish quality.

The Tapered Helix Entry addresses common challenges in deep pocket machining by improving chip evacuation, providing better coolant and air access, and significantly extending tool life through optimized entry strategies. Additionally, the enhanced Loft Surface Creation offers new blending algorithms and dynamic sync options for smoother surface transitions and more predictable results when working with complex sculptured surfaces.

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Expanding Mill-Turn and AI Capabilities

Mastercam 2026 significantly expands mill-turn functionality with Classic Mill Toolpath Support, allowing manufacturers to leverage existing Surface Rough, Surface Finish, and Wireframe legacy toolpaths previously only found in Mill environments. PrimeTurning™ updates now include enhanced angled cuts, pinch turning capabilities, and improved finishing options, providing manufacturers with more flexibility in complex turning operations.

For those exploring next-generation manufacturing technology, Mastercam 2026 includes access to an early adopter program featuring the Mastercam Copilot. This AI-powered programming assistant represents the next wave of CAM intelligence, offering a Help system for natural-language guidance and a Command function to guide users through the programming process with user interface automation.

“We’re excited to give our most innovative customers early access to AI capabilities that could reshape how we approach CAM programming,” Shivkumar noted. “This early adopter program allows us to refine these features based on real-world feedback before full commercial release.”

Looking Ahead

Mastercam 2026 is available through Mastercam’s global network of authorized Channel Partners and directly from Mastercam. The U.S. release is available immediately, with additional languages to be released in the following weeks and months. More information can be found at mastercam.com.

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As the manufacturing industry continues to evolve, Mastercam’s commitment to innovation and customer-centric solutions positions it as a leader in the CAD/CAM software market. With the introduction of AI-enabled tools and enhanced productivity features, Mastercam 2026 is poised to set new standards in machining performance and efficiency.